Product Description

• Brand Name: HC-SONIC
• Voltage: 220V
• Power: 2200w
• Frequency: 15KHZ
• Welding Area: 150*40MM
• Dimensions: 270*250MM
• Weight: 21kg
• Usage: pressure welding
• Ultrasonic welding is a process used to join two plastic parts together to form a strong, finished assembly. The process relies on high-frequency (ultrasonic) vibrations being generated and applied to the parts via a horn. Welding occurs as the vibrations are absorbed in the interface between the two parts, generating friction and causing the plastic to melt. The ultrasonic vibrations are generated by a series of components, including the power supply, converter, booster and horn, which ultimately delivers the mechanical vibration to the parts.
  The role of the power supply is to convert the incoming line voltage (at 50 or 60Hz) into a new frequency. This electrical energy then is sent to the converter, which as the name implies, converts the electrical energy into mechanical vibrations. The converter consists of piezoelectric ceramic discs, which expand and contract at the rate of the supplied electrical energy. The magnitude of the vibrations is referred to as amplitude, a term that becomes very important when specifying an ultrasonic system for a given application. The vibrations then are transmitted through the booster, which typically increases the amplitude by a predetermined multiple, also known as gain. Finally, the boosters output amplitude is transmitted through the horn, where it then can be delivered to the plastic parts.

  Ultrasonic spot welding machine compositon

  An ultrasonic generator (power supply)

  An ultrasonic converter (transducer)

  An ultrasonic booster

  An ultrasonic welding tool (horn/sonotrode)

  Advantages of ultrasonic welding

  Does not need external heat source: The primary advantage of ultrasonic welding is that it doesnt need an external heat source. The heat is self-generated between the materials. Fast: Since the frequency of vibrations is very high, ultrasonic welding is one of the fastest welding methods available in the industry. Possibility of automation: Ultrasonic welding being uncomplicated in many ways, it is easy to automate. The ultrasonic machine comes with sensors that constantly monitor the temperatures. Clean and strong joint: The contact surfaces melt/fuse upon welding, and it produces a very clean and strong joint. Ultrasonic welding has many advantages when compared to traditional welding technologies. Many industries use ultrasonic welding due to these specific combinations of merits.

  Application of ultrasonic spot welding machine

  Ultrasonic welding is an eco-friendly process that takes seconds, consumes very little energy and reduces costs while maintaining a high degree of quality. The equipment fuses contact points on cell phones and other consumer electronics that are generally inaccessible with other welding methods. These techniques can be adapted to a wide range of commercial and industrial applications. In the food industry, the ultrasonic welding process is used to create a hermetic seal. It can fasten blister packs and facilitate the manufacturing of a variety of products, including toys, disposable lighters , pipettes and intravenous catheters.
  Ultrasonic welding is commonly used in the plastics, aerospace and automotive industries to join similar materials. It is particularly useful in the production of medical products. Since the process does not introduce exhaust or other contaminants and the welds do not degrade, the manufacturing equipment can be used in a clean-room environment.

  Ultrasonic spot welding machine tips

  Ultrasonic welding is very effective at sealing or welding plastics. However, you cannot weld all types of plastics.ike metals, plastics also have different types. And it is very important to ensure that the plastics to be welded are chemically compatible.If you try welding polyethylene and polypropylene, it may melt together, but there will be no chemical bond. A chemical bond is important for creating strong weld joints.Another factor to keep in mind while welding any material through ultrasonic welding is maintaining a uniform contact area.

  Attributes	Parameter	Attributes	Parameter
  Brand	HCSONIC	Item Model	WW1522L
  Maximum Power output	2200W	Frequency	15KHZ
  Maximum Amplitude	10µm	Working model	Continuous, intermittent
  Weldable materials	Thermoplastic materials	Welding Head Material	Steel
  Welding Head Size	270*25mm	Driven Type	Electric
  Technical Support	Video, mail, phone	Warranty	One year, except horn
  Full Set Weight	21KG	Place of Origin	China

  
  Production time: within 15 days or according to customer requirements.
  Shipping method: DHL, FedEx, UPS, TNT, sea or air.
  
   

Company Profile

• Hangzhou Jiazhen Ultrasonic Technology Co., Ltd.
• [ China ]
• This company is registered as a free member and is not verified or authenticated by Tradekey.com
• Hangzhou Jiazhen Import & Export Co., Ltd. is a company mainly engaged in ultrasonic automation equipment and accessories, complete equipment system control software, general equipment (except special equipment) and accessories, electromechanical equipment and accessories, auto parts, hardware tools. The company has a strong R & D team, marketing team, QC team and its own factory. The company i...
  

Basic Information

• Company Products / Services: ultrasonic welding, ultrasonic transducers, ultrasonic cutting
• Year Established: 2013
• Number of Employees: 26-50
• Website: https://ultrasonictool.com/